Warehouse automation has become a standard operating practice. Here’s the what, how, and why for your warehouse or distribution center.

Warehouse automation has become a standard operating practice in e-commerce and just about any industry that utilizes space to store and distribute goods. If your operation is just getting into automation and robotics, this article will serve as a primer for figuring out what you need to know to take the next steps.


What You Need to Know When Automating Your Warehouse or DC

 


What is warehouse automation?

Warehouse automation brings the future to your fingertips by utilizing robotics and advanced technologies to revolutionize your storage, retrieval, and distribution processes. It reduces human intervention, skyrocketing your speed, efficiency, safety, and control. Whether it’s a single sortation machine or a fully automated distribution center, the possibilities are endless and the benefits, extraordinary.

Providing efficiency and insight with WMS & AI.

Automation, paired with data-driven software like a warehouse management system (WMS) or enterprise resource planning (ERP) software, not only enhances efficiency but also provides insights into demand cycles, helping anticipate changes in activity such as upticks and downturns. Of course, you’ll want to ensure that your new system is compatible with your existing software (an experienced system integrator can guide you through this process).

Before diving into automation, consider these essential factors.

These basic considerations will help determine the type and level of warehouse automation needed to maximize your operation’s efficiency. By partnering with an experienced system integrator, you’ll discover the best solutions and ensure seamless implementation.

Type of Operation

  • Assess whether your operation runs 24/7.
  • Determine if you are operating within a single channel, such as e-commerce fulfillment, or as an omnichannel distribution center fulfilling both store and online orders.
  • Evaluate whether you store goods for extended periods and the significance of reverse logistics in your business.
  • Consider if achieving the shortest possible order fulfillment time is a priority.
  • Conduct a complete workflow analysis to identify any bottleneck areas.

Specific Goods/Inventory Control

  • Analyze how goods arrive at your location(s) and the type of packaging used.
  • Take stock of the number of SKUs you manage and the variety in size and weight.
  • Identify which SKUs are the most significant for your business and note any seasonal variations.
  • Evaluate the extent to which you rely on repeat business.

Labor Availability

  • Investigate the health of the labor market in your area.
  • Determine the hourly rates and benefits required to reduce employee churn.
  • Assess your ability to meet seasonal or fluctuating labor demands.

Future Proofing

  • Ensure that any new system you consider is scalable and flexible.
  • Evaluate how the system will help you respond to future supply chain issues.

Benefits of automating your operations.

Increased Efficiency:  Higher pick rates, greater space utilization, and overall enhanced operational efficiency.

Time and Cost Savings: Reduced labor costs and operational expenses, providing a significant return on investment, typically within two years.

Improved Control and Safety: Better control over processes and increased workplace safety by reducing manual handling.

Your Next Step

To sum all this up, warehouse automation is about streamlining your processes through cutting-edge technology, software and AI. Why do it? For the unbeatable efficiency, incredible time and cost savings, and a jaw-dropping ROI. In fact, you can expect a remarkable ROI within just two years.

Ready to revolutionize your operations? Contact us today for expert guidance and support—we’re here to make it happen!